Production Process

  • Design and Development

    Design and Development

    Our design and engineering team works closely with clients to understand their unique requirements. Leveraging our extensive expertise and the latest CAD/CAM technologies, we conceptualise and develop innovative aluminium casting solutions that optimise performance, efficiency, and cost-effectiveness.

  • Pattern Expertise

    Pattern Expertise

    Our in-house pattern shop is staffed by skilled artisans who meticulously craft high-precision patterns using the finest materials. This attention to detail ensures the production of aluminium castings that consistently meet the stringent dimensional tolerances and intricate specifications demanded by our clients.

  • Moulding and Pouring

    Moulding and Pouring

    The heart of our manufacturing process lies in our state-of-the-art moulding and pouring operations. Employing advanced sand casting techniques, our team of seasoned metallurgists and foundry experts ensure the flawless execution of each casting, from the perfect mould preparation to the controlled pouring of molten aluminium.

  • Fettling and Heat Treatment

    Fettling and Heat Treatment

    Following the casting process, our skilled technicians perform meticulous fettling and trimming to remove any excess material, ensuring the final product meets the highest standards of dimensional accuracy. Additionally, our in-house heat treatment capabilities allow us to enhance the mechanical properties of the aluminium castings, further reinforcing their durability and reliability.

  • Precision Machining

    Precision Machining

    To deliver components that are ready for immediate installation, our machining facilities are equipped with the latest CNC technology and operated by a team of highly skilled machinists. This integrated approach to manufacturing allows us to achieve exceptional dimensional tolerances and surface finishes, meeting the exacting requirements of our diverse clientele.

  • Meticulous Finishing

    Meticulous Finishing

    Following the machining process, our castings undergo a thorough inspection and, if required, a specialised painting or coating application to enhance their aesthetic appeal and protective properties. This meticulous finishing touch ensures that our aluminium components not only perform flawlessly but also maintain their visual appeal over the long term.

  • Assembly

    Assembly

    For select projects, we offer a comprehensive assembly service, wherein our skilled technicians meticulously assemble the aluminium components with other materials to create complete, ready-to-install assemblies. This turnkey approach simplifies the integration process for our clients, saving them time and resources.

  • Packaging and Logistics

    Packaging and Logistics

    To ensure the timely delivery of our aluminium castings to our global clientele, we have established a robust logistics network. Our dedicated packaging and transportation teams work in close coordination to handle the safe and efficient delivery of our products, providing our customers with the peace of mind they deserve.